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Stainless Steel Gelatin melting Tank
Suitable for
Soft (hard) capsule pharmaceutical industry
Volume capacity
30L-6000L
Jacket heating medium
Steam,electrical ,hot water
Jacket cooling medium
Chiller ,cooling water
Mixer type :
Propeller agitator ,high shear agitator ,scraper agitator etc.
Control system :
PLC automatic control,button type control
Fittings in the tank
Manhole ,vent filter ,level senosr ,temperature sensor ,pressure sensor ,safety valve,sampling valve.
Warranty: 1-Year
Usage
Gelatin Melting Tank is the main equipment in the production process of capsulized glue.the agitator stirring mode adopts bidirectional multi-layer split-flow stirring.which had the advantages of uniform material stirring and accelerating sol dissolution.
Gelatin Melting Tank heating model adopts water bath thermal resistance heating,which had fast heating speed and uniformity,stable temperature control,optimum gel temperature,which can be improved gel quality and shortened gel time.
Character
Glue melting tank belongs to the technical field of soft (hard) capsule pharmaceutical industry, which is made of stainless steel material .
Glue melting tank tank body adopts three-layer closed structure, including inner tank, heating jacket layer and heat preservation insulation layer.The mixing assembly is composed of a looper connected mixing slurry for rotation, a manhole (feeding port) for quick opening and quick installation, and the device on the tank is composed of a thermometer, a vacuum gauge and other instruments for observation and control.
Glue melting tank has fast heating, strong constant temperature performance, stable vacuum performance and stable operation.
Glue melting tank is bright and smooth inside and outside surface, convenient for disassembly, maintenance and cleaning.
Glue melting tank can accelerate the speed of dissolving glue liquid, improve the liquid medium of glue liquid, and stabilize the uniformity of glue liquid. It is a special supporting equipment for the capsule medicine industry as the homogenization of glue (ingredient), vacuum stirring and dissolving glue liquid.
Working principle
The Multiple agitator mixing tank usually made of two or three type agitator together in the Stainless steel tank ,each agitator have it is own function and purpose for the raw material .
1. Scraper type agitator :which agitator with PTFE scraper which can touch the inside shell wall of the tank can remove the viscosity or paste product from the inside shell wall to avoid the products burn or stick in the wall under heating and cooling .also scraper type agitator have a big fame agitator which can make inside product moveable and make the mixing uniform for the heating or cooling
2. High shear homogenize agitator : which can be installed in the tank top end or also can be installed in the tank bottom end ( it depend on the tank structure ) ,the homogenize agitator functional is that The centrifugal high-speed emulsifying head can produce a huge rotating suction force when it works. The material directly above the rotor is rotated and sucked down, and then it is thrown to the stator at high speed. After the high-speed shearing, collision and smashing between the rotating stators, the material is collected to the outlet and ejected. At the same time, the anti vortex baffle at the bottom of the tank converts the rotating force into the up and down overturning force, so that the materials in the tank are evenly mixed, and the powder is prevented from accumulating and agglomerating on the liquid surface, so as to achieve the purpose of hydration and emulsification.
3. Disc Dispenser agitator :The dispersing disc is an accessory of the high-speed dispersing machine, which is connected to the main shaft of the high-speed dispersing machine. When the main shaft of the disperser runs at high speed, the upper and lower parts of the disperser are rotating, and a turbulent zone will be formed at the edge of 2.5-5mm. The upper and lower serrations of the dispersion plate shear, impact, crush and disperse the materials at high speed, so as to achieve the state of rapid mixing, dissolution, dispersion and refinement
The Multiple agitator mixing tank can make the different agitator combination for the different functions,so we can do it as the product character.
1. Scraper agitator + Disc Dispenser agitator
2. Scraper agitator + Disc Dispenser agitator + top mounted High shear homogenize agitator
3. Scraper agitator + Disc Dispenser agitator +bottom mounted High shear homogenize agitator
4. Scraper agitator + Disc Dispenser agitator + homogenize pump (pump it is used for the circulation )
5. Scraper agitator + top mounted High shear homogenize agitator
6. Scraper agitator + bottom mounted High shear homogenize agitator
7. Disc Dispenser agitator + High shear homogenize agitator
Advantages
1) Volume we can produce from 20L ---10000L.
2) Material we can use SS304 and SS316L. etc.
3) it can used in single layer or double jacket layers.
4) Jacket can be used different type : single full jacket ,limpet coil jacket and dimple type jacket.
5) Jacket can be used for heating and cooling.
6) heating medium can be steam ,hot water ,thermal oil or electrical heater elements.
7) cooling medium can be chiller or tap water etc.
8) Tank can be equipped with manhole ,CIP spray ball ,vent filter level sensor ,temperature sensor ,pressure sensor ,load cell ,PH sensor ,PO2 sensor ,safety valve,sampling valve etc.
9) Tank can be CIP/SIP online
10) inside shell mirror polish Ra<0.4um ,outside shell polish Ra<0.8um
11)control panel :PLC /HMI automatic control or common button control .
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