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Vacuum Ball Type Concentrator
Suitable for
Herbal extraction and food paste like tomato paste ,honey jam etc
Evaporation solvent:
Water ,Ethanol ,Methanol ,acetone ,Butane, Propane & Isobutane etc.
Evaporation capacity
20kg/h-500kg/h
Evaporation condition:
Vacuum
Heating medium:
Steam ,thermal oil ,hot water ,electrical
Warranty: 1-Year
Usage
Ball type Vacuum concentrator is used for concentration, distillation and recovery of organic solvent in pharmaceutical, food and chemical industries. Due to the use of reduced pressure concentration, the concentration time is short, and the effective composition of heat sensitive materials will not be damaged. Ball type Vacuum concentrator is mainly used for heat sensitive material low temperature vacuum concentration,also used for recovery the solvent from the raw material solution.
Working Principle
The concentrator tank is of jacketed structure, the condenser is of tubular type, the separator is of baffled separation type, and the cooler is of serpentine type. Vacuum distillation, in order to reduce the pressure of liquid surface and make the boiling point of liquid material correspondingly lower, because liquid distillation is carried out fastest at the boiling point, so the vacuum degree is adjusted by the user according to the heat sensitivity of liquid material.
When using the ball type concentrator, open the vacuum port and feeding port valve, pump the liquid into the tank. When the liquid level in the tank reaches a certain height, close the feeding valve, and slowly open the steam inlet valve. After boiling the liquid in the tank for several minutes, pay attention to maintain the steam pressure and vacuum program at that time (or control the temperature to make the boiling normal). The distilled liquid passes through the separator, and part of it flows back to the main tank. The non condensable part is condensed into liquid through the condenser and enters the receiving barrel for charging or discharging. After concentration, close the vacuum port and steam port valve, and open the vent (i.e. straight nozzle plug valve) for discharging under normal pressure.
Characteristic
1. Ball type concentrator has complete functions and can obtain a vacuum of the whole system, which can meet 11 extraction requirements such as volatile oil extraction, water extraction, alcohol extraction, animal viscera extraction, fractional extraction, and hot (warm) reflux extraction. The extract can be concentrated, Recoverable paste, organic solvent can be recycled.
2. Ball type concentrator adopts a special structure on the concentration system, so that the specific gravity of the product can reach 1.4, and the discharge is smooth, which can realize the reflux extraction process, reduce the extraction and concentration time, and save the solvent.
3. It has a high degree of automation control, easy operation, accurate and reliable data collection; It has the advantages of small footprint, exquisite production, complete supporting facilities, convenient operation and easy maintenance.
4. The electric heating structure has advanced design, high efficiency, safety, quick heating and cooling, and even heating.
5. The contact parts between the concentration system and the medicine of the extraction and concentration unit are made of stainless steel, and the heating chamber is an inner polished sanitary pipe, which meets the requirements of relevant standards.
Machine composite
Ball type concentrator includes ball type concentrator tank ( whether equipped with the agitator, it can be chosen by production process ),condenser, sub-cooler, water/gas separator ,collection tank and pipeline.
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