Basket type extractor machine

Basket Type Extraction Machines is widely used to extract  the  various raw material ,like the green tea ,date(Jujube),fruit,,herbal leaf ,stem Seafood , animal bone,organ viscera and also can be used to distill flower essential aroma oil ,also used for the raw material which is not fit to the traditional herbal extraction machine etc . recovering the organic solvent in the waste residue.

Basket type extractor tank system machine including the following unit : Pressure type extractor tank (top can be open/closed by the pneumatic cylinder or hydraulic cylinder ),raw material feeding stainless steel basket ,condenser ,sub-cooler,oil/water separator ,filter ,pump and pipeline,control panel etc .

 1. Jacketed pressure extraction tank : Which jacketed can be heating by steam or electrical thermal oil  ,the jacket pressure can be done as end user's processing requirement data . Also jacketed can be cooling by the chiller or cooling water ;inside shell can bear vacuum and positive pressure ( as usual the working pressure should less than 2bar ,due to the top open gate is locked by the pneumatic cylinder ) 

2. Top end open system : The extraction tank top end can be designed for the bolts type ( manual open ) or pneumatic cylinder type ( open by the compressor air ) or hydraulic system 

3. Material charge feeding basket : It is made by the stainless steel 304 and 316l material ,which fit to the pharmaceutical and food grade . The basket structure is made by the perforated plate ,the bottom end and the shell of basket with the small holes ,which can made the feeding raw material touch the extraction water (solvent solution ) or steam distill equally ,also due to the perforated plate hole size is small ,it can avoid the raw material in the basket not leakage into the extraction tank .so this material charge feeding basket is the core component for this kind extractor tank.

4. The basket have the bucket which can be lift by the hoist easily and stably when feeding the raw material and discharge the residue material . 

5. Condenser :Condenser is used to condensate the vapor water /solvent when extraction tank under heating ,the vapor can be condensate and back to the extraction tank again to make the inside shell pressure of extraction tank in stable status ,without over pressure . Also the condenser is used to condensate the essential aroma oil for the essential oil steam distill process ,the vapor oil with steam can be condensate in the condenser and make the outlet is the water with oil mixture.

6. Water/oil separator : Which is used for the steam distill essential oil process ,this is used to separate the essential oil and water mixture solution to collect the essential oil products and drain the water .

7. Duplex filter ; it is used to filter the particle or raw material in the extraction solution  to get the clean product. 

8. Transfer pump : It is used to recycle circulation the extraction solution back to the extraction tank  for the extraction completely purpose and also used to transfer the products to the storage tank.

9. Basket type extractor machine is a new developed extractor machine,the extractor tank top end can open and close by the pneumatic cylinder for the raw material feeding basket take off and feed in.

10. Basket type extractor machine can take the raw material from the top end by stainless steel basket ,the extractor solution can discharge form the tank bottom outlet nozzle.so it can make the solution product outlet and the residue raw material drain separately

1) Inside shell can be bear high pressure and high temperature ,so it can save the extractor time compare with the tradition type extractor tank  .

2) After extracting ,the residue raw material can be take out with the basket together from the top head of the extractor tank by the hoist ,so it can avoid the raw material block the outlet nozzle of the solution discharge .

3) Flowers, pulps, and raw materials containing mucus are prone to blockage of filters and difficulties in discharge extracting solution for traditional extraction tank . This device places raw material materials in a basket, effectively avoiding the above phenomena.

4) Fine powder particle can be packaged in a cloth bag then put the cloth bag into the basket to extractor ,after extracting ,the bag with fine powder particle can take out completely ,so it also fit the fine powder particle material,also can avoid the fine powder to block the extraction outlet filter system .

5) Easy to realize feeding raw material ,automatic slagging discharge outlet .

6) Due to the top open discharge gate structure,so there is no static pressure of the liquid and herb to the discharge gate ,so the top open discharge gate will not easy deformation compare with the bottom end discharge gate system .

7) Stainless steel basket with small holes,liquid can flow out quickly and smoothly ,so not easy to block the solution outlet filter system .

8) If the raw material is fine powder,so the raw material can be packed into the cloths bags firstly then feeding into the basket ,so it will not make the fine  powder into the solution to avoid the filter and outlet system block issue .

9) It is suitable for the essential oil distill for the flower ,leaf ,stem etc raw material ,the raw material can be load into the basket ,the bottom of the tank can use the steam distill directly ,so the steam can heating distill the raw material uniform ,so can get the essential oil in good output productivity.

10) Basket type extractor machine capacity can be customized from 50l to 10000l as the customized for the room layout size ,also the whole system can make as manual control or PLC/HMI automatic control system .